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Handwritten Insert Media Specs & Template Guide

Design

A
Written by Adam Rutkowski

LettrLabs’ Handwritten Insert Media offers a flexible, envelope-free format for packaging inserts, product mailers, and direct placement into boxes, kits, or bags. Available in both flat and bi-fold formats, these cards retain our authentic, handwritten feel — just without the mailing components.

Overview

Insert Media is a great option when you're already sending a physical package — and want to include a handwritten message that feels genuine. Whether you're running an ecommerce loyalty campaign or building trust post-purchase, this format adds a thoughtful, tactile layer to the unboxing experience.

You can choose between:

  • Flat Handwritten Insert (single panel)

  • Bi-Fold Handwritten Insert (double panel, side fold)

Both versions are printed and written on thick 100# card stock and can include full-color branding on the front panel.

Typical Use Cases

  • Ecommerce Package Inserts – Say thank you, offer a discount, or ask for a review.

  • Loyalty Program Touchpoints – Include reward info with a personal message.

  • Subscription Box Extras – Add a rotating handwritten message each month.

  • Event Kits – Include personalized welcome notes or reminders.

  • Client Gifts – Reinforce appreciation inside larger mailers.

Design Dimensions

🔹 Flat Handwritten Insert

Design Area

Dimensions

Notes

Full Bleed Size

7.7" x 5.5"

For edge-to edge design elements

Trim Zone

7.5" x 5.3"

Final cut size

Safe Zone

7.3" x 5.1"

Keep all key content/text inside here

🔹 Bi-Fold Handwritten Insert

Design Area

Dimensions

Notes

Panel Size

5x3" x 7.5"

Two connected panels (left and right)

Full Bleed Size

7.7" x 5.5"

Front panel only is printed

Fold Type

Horizontal bi-fold (side fold)

Opens like a greeting card

Product Specs

Specs

Dimensions

Format

Flat or Bi-Fold Insert (no-envelope)

Paper Stock

Thick 100# Card Stock

Printing

Full-color on front panel (flat and folded)

Handwriting

Pen-written using selected handwriting style

Character Count

Flat: up to 650 characters • Bi- Fold: 500 per panel (max 800 per panel)

Personalization

Optional merge fields for name, order info, etc.

Quick Reference

Flat Insert
Full Bleed: 7.7” x 5.5”
Trim: 7.5” x 5.3”
Safe Zone: 7.3” x 5.1”

Bi-Fold Insert
Panel Size: 5.3” x 7.5”
Fold: Horizontal (side fold)
Max Characters: 1,600 total (800 per panel)

Use the Canva Template

Click below to access the Canva templates for both insert types. Each template includes trim, bleed, and safe zone guides for easy design alignment.

Need Help?

Not sure which format fits your use case? Contact us and we’ll help you choose the right insert to elevate your campaign.

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